Sintered Glass Filters and Filter Crucibles Singapore
A sintered glass filter is a disc of borosilicate glass particles fused into a rigid porous matrix. Unlike filter paper, it does not shed fibres, does not absorb the filtrate, and can be weighed, dried and reused. That makes it the standard tool for gravimetric analysis, for clarifying small volumes of solvent, and for holding a bed of adsorbent in a vacuum manifold.
At JW RESEARCH SUPPLY, we supply sintered glass filter crucibles, fritted funnels, vacuum filter assemblies and replacement discs to analytical, pharmaceutical, environmental and teaching laboratories across Singapore. This guide covers porosity selection, format choice and the handling rules that decide whether a frit lasts years or weeks.
Porosity Grades
| Grade | Pore Size | Retains | Typical Use |
|---|---|---|---|
| 1 — Coarse | 100 – 160 µm | Coarse crystals, fibrous solids | Gas sparging, coarse precipitates, pre-filters |
| 2 — Medium | 40 – 100 µm | Medium precipitates | General gravimetric filtration, catalyst recovery |
| 3 — Fine | 16 – 40 µm | Fine precipitates | Sample cleanup, HPLC solvent filtration, barium sulfate |
| 4 — Very fine | 10 – 16 µm | Very fine precipitates | Fine gravimetry, clarifying turbid extracts |
| 5 — Fine capillary | 2 – 5 µm | Bacteria, fine colloids | Specialist work only; slow and easily blocked |
Specification Reference
| Parameter | Typical Value | What It Affects |
|---|---|---|
| Disc diameter | 20, 30, 40, 60, 90 mm | Filtration area and hold-up volume |
| Nominal capacity | 5 – 300 mL | Batch size the crucible can hold |
| Body material | Borosilicate 3.3 | Chemical resistance and thermal expansion |
| Joint size | 14/23 to 45/40 taper, or rubber adapter | Fit to vacuum flask or filtration assembly |
| Max operating pressure | Vacuum only, no positive pressure | Positive pressure can fracture the disc |
| Max drying temperature | 110 – 150 °C | Higher temperatures degrade the sinter bond |
| Thermal shock limit | About 30 °C step | Hot crucible onto a cold bench cracks the disc |
| Chemical limits | No HF, no hot concentrated alkali | Both dissolve the sintered matrix |
Choosing a Format
The filter crucible, or Gooch crucible, is a cylinder with the frit fused into the base. It is the right form when you need to dry and weigh the residue together with the crucible, and when the precipitate must be washed without transferring it. Crucibles with a lid allow a slower, controlled filtration and reduce dust pickup during weighing.
A fritted funnel puts the same disc in a conical body. It is easier to load with a spatula or with a bed of silica, alumina or charcoal, and it is the usual choice for solvent filtration and for short chromatography columns. The vacuum filter assembly combines a fritted support with a borosilicate flask and a clip, which is the most practical setup for routine membrane filtration where the frit acts as the support rather than the filter.
Disc diameter should match the volume, not the glassware you happen to own. A 20 mm disc on a 250 mL sample blocks long before the batch is finished; a 90 mm disc on a 10 mL sample wastes material and increases hold-up. As a working rule, keep the loaded solids below about one third of the disc area.
Working Under Vacuum
Sintered discs are strong in compression and weak in tension. Vacuum pulls the disc into its seat, which is safe; positive pressure from above pushes it out, which is not. Never pressurise a fritted funnel from the top, and never use a frit as a support for a pressurised line.
Apply vacuum gradually. A sudden full vacuum on a hot or dry disc is the second most common cause of cracking after thermal shock. Where the method allows, wet the disc with the filtrate solvent first, then apply vacuum, then add the sample. This also prevents fine particles from being driven into the pores before a cake has formed.
Cleaning and Re-use
Clean immediately. A frit that dries with residue in the pores is far harder to recover than one rinsed while still wet.
- Back-flush with clean solvent in the reverse direction before any soaking.
- Soak in warm laboratory detergent for organic residues; use an enzyme cleaner for protein.
- Use a short dilute acid soak for inorganic scale, choosing the acid that will not dissolve your analyte.
- Rinse with deionised water, then acetone, then dry at 110 to 120 °C.
- Never scrape or poke the disc, never use hydrofluoric acid, and never clean with hot concentrated alkali.
- Store crucibles in a dust-free cabinet; a covered crucible weighs more consistently.
Weighing Practice for Gravimetry
Bring the crucible to constant weight before use: dry, cool in a desiccator, weigh, and repeat until two consecutive weighings agree within 0.2 mg. Use the same desiccator time for the empty and the loaded crucible, because the glass holds a film of moisture that changes with cooling time and bench humidity.
Handle with tongs or lint-free gloves, never fingers. Singapore bench humidity is high enough that a warm crucible picked up bare-handed will gain measurable mass while it cools.
Ordering Checklist
- Porosity grade, based on the smallest particle to be retained
- Format: crucible with lid, crucible without lid, funnel or vacuum assembly
- Disc diameter and nominal capacity
- Joint size or adapter requirement for your vacuum flask
- Whether the residue will be ignited, which rules out a sintered disc
- Number of units and a spare disc or two for critical methods
Send us the method, the precipitate and the volume per batch, and we will recommend a porosity, format and disc size, delivered across Singapore.
Contact JWRESEARCH
JW RESEARCH SUPPLY — laboratory equipment and consumables, Singapore.
Telephone / WhatsApp: +65 8039 3660
Email: SINGAPORE@JWSHY.COM
Website: www.jwresearch.cn